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Brush & Holder Test

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  1. Using an ohmmeter, check continuity between positive and negative brush holders (brackets). See Fig 1 . Continuity should not exist. If continuity exists, brush holder assembly is shorted and must be replaced.
  2. Measure brush length. Insert brush into brush holder. Bring brush into contact with commutator and attach a spring scale to spring. Measure brush spring tension at moment spring lifts off brush. If brush length or spring tension is less than specification, replace brush holder assembly. See STARTER SPECIFICATIONS  . Ensure brushes move freely in holders.
Fig 1: Identifying Brush Holders
G00012267Courtesy of AMERICAN HONDA MOTOR CO., INC.