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Home >> Chevrolet >> 2003 >> SSR Base >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 5.3L - Introduction >> Repair Instructions >> Fuel Sender Assembly Replacement >> Removal Procedure

Removal Procedure

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  1. Remove the fuel tank. Refer to Fuel Tank Replacement .
  2. Remove fuel lines from sender assembly. Refer to Fuel Hose/Pipes Assembly Replacement .
  3. Fig 1: Fuel Sender Assembly
    GM386369Courtesy of GENERAL MOTORS CORP.
  4. Remove the fuel sender assembly retaining ring using the J 44402  .Special Tools .
  5. Remove the fuel sender assembly and the seal. Discard the seal.
    CAUTION: Drain the fuel from the fuel sender assembly into an approved container in order to reduce the risk of fire and personal injury. Never store the fuel in an open container.
  6. Clean the fuel sender sealing surfaces.