Brad's Car Manuals: A 3rd party mirror of CHARM + LEMON car manuals
Home >> Chrysler >> 2003 >> PT Cruiser Base, Standard >> Repair and Diagnosis >> Transmission >> Clutch System >> Modular Clutch >> Installation

Modular Clutch: Installation

Download the full database via torrent (~1.1 TB)  |  Download Brad's custom LEMON patches
  1. 2.4L Turbo models:  Install clutch disc to flywheel with "Flywheel Side" oriented towards flywheel. Align clutch disc to flywheel by ensuring equal distance between disc and flywheel lip exists in three places as shown in (Fig 1 ). Install pressure plate to flywheel, locating on dowels (Figure ) and making sure not to disturb clutch disc. Install and torque six (6) pressure plate-to-flywheel bolts to 28 N.m (250 in. lbs.). Visually verify clutch disc alignment.
    Fig 1: Identifying Clutch Disc-To-Flywheel Orientation
    G02663366Courtesy of DAIMLERCHRYSLER CORP.
  2. All models:  Install clutch module (Figure ) onto input shaft.
  3. Install transaxle into vehicle. (Refer to TRANSMISSION/TRANSAXLE/MANUAL - INSTALLATION ).