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MARELLI Alternators: Overhaul: Disassembly

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  1. Disconnect battery ground cable and remove rear shield from alternator. Mark electrical leads for identification and disconnect from alternator. Remove alternator from vehicle. Remove voltage regulator and brush holder. Remove pulley, fan, spacers and key.
  2. Remove through bolts and separate front frame from rear frame. Remove rectifier cover and disconnect 3 stator wires. Remove rectifier assembly and separate stator assembly from rear frame. Remove screw and lift out condenser.