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Test B: Powertrain Control Module Does Not Respond To Scan Tool

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  1. Turn ignition switch to LOCK position. Disconnect PCM harness connector C415. Measure resistance between PCM harness connector C415 terminal No. 16 (Gray/Orange wire) and DLC terminal No. 2 (Gray/Red wire). See Figure and Fig 1 . If resistance is less than 5 ohms, go to next step. If resistance is greater than 5 ohms , repair open between C415 and DLC connector. Test system operation.
  2. Measure resistance between PCM connector C415 terminal No. 15 (Blue/Black wire) and DLC connector terminal No. 10 (Blue/Red wire). If resistance is less than 5 ohms, replace PCM and test system operation. If resistance is greater than 5 ohms, repair open between C415 and DLC connector. Test system operation.
Fig 1: Identifying PCM Harness Connector C415 Terminals
G96F31315Courtesy of FORD MOTOR CO.