Repair and Diagnosis

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A L L Diagnostic Trouble Codes ( DTC )
Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
  - Electronic Brake Control Module
  - Trailer Brake Control Module
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
  - Fuel Distance/Mileage Module
  - Instrument Panel Control Module
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
  - Air Bag Control Module
  - Seat Occupant Classification Module - Air Bag
- Relays and Modules - Starting and Charging
  - Starter Relay
- Relays and Modules - Transmission and Drivetrain
  - Relays and Modules - A/T
    - Control Module
  - Relays and Modules - Transfer Case
    - Control Module
- Relays and Modules - Windows and Glass
  - Heated Glass Element Relay
- Relays and Modules - Wiper and Washer Systems
  - Wiper Control Module
  - Wiper Relay
Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
  - Radiator Cooling Fan Speed Sensor
  - Engine - Coolant Temperature Sensor/Switch
    - Coolant Temperature Sensor/Switch (For Computer)
    - Engine Temperature Sensor
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
  - Oil Pressure Sender
  - Oil Temperature Sensor/Switch
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
  - Ignition Switch
  - Neutral Safety Switch
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Transmission and Drivetrain
  - Sensors and Switches - A/T
  - Sensors and Switches - Transfer Case
    - Four Wheel Drive Selector Switch
- Sensors and Switches - Windows and Glass
  - Power Window Switch
- Sensors and Switches - Wiper and Washer Systems
Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Timing Component Alignment Marks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Vehicle Lifting
- Service Intervals
Engine, Cooling and Exhaust
- Engine
- Cooling System
- Exhaust System
Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Emission Control Systems
- Fuel Delivery and Air Induction
- Ignition System
- Transmission Control Systems
- PROM - Programmable Read Only Memory
- Application and ID
- Description and Operation
  - Acronyms and Definitions
  - Vehicle Emission Control Information (VECI) Acronym Definitions
- Diagrams
- Technical Service Bulletins
Transmission and Drivetrain
- Actuators and Solenoids - Transmission and Drivetrain
  - Actuators and Solenoids - A/T
    - Shift Interlock Solenoid
    - Technical Service Bulletins
  - Actuators and Solenoids - Transfer Case
    - Transfer Case Actuator
- Automatic Transmission/Transaxle
- Clutch
  - Hydraulic Hose
- Differential Assembly
- Drive Axles, Bearings and Joints
- Drive/Propeller Shafts, Bearings and Joints
- Flex Plate
- Lamps and Indicators - Transmission and Drivetrain
  - Lamps and Indicators - A/T
    - Transmission Mode Indicator - A/T
- Power Take-Off
- Relays and Modules - Transmission and Drivetrain
  - Relays and Modules - A/T
    - Control Module
  - Relays and Modules - Transfer Case
    - Control Module
- Sensors and Switches - Transmission and Drivetrain
  - Sensors and Switches - A/T
  - Sensors and Switches - Transfer Case
    - Four Wheel Drive Selector Switch
- Transfer Case
- Transmission Control Systems
- Technical Service Bulletins
- Tools and Equipment
  - Ford Drive Line Filler - AST Tool # ATF 1001 FORD
  - Ford ATF Adapter - AST Tool # ATF 101
Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
  - Brake Booster Vacuum Sensor
  - Vacuum Brake Booster
- Trailer Brakes
  - Trailer Brake Control Module
- Relays and Modules - Brakes and Traction Control
  - Electronic Brake Control Module
  - Trailer Brake Control Module
- Sensors and Switches - Brakes and Traction Control
- Description and Operation
- Testing and Inspection
- Specifications
- Technical Service Bulletins
Starting and Charging
- Sensors and Switches - Starting and Charging
  - Ignition Switch
  - Neutral Safety Switch
- Relays and Modules - Starting and Charging
  - Starter Relay
- Battery
- Charging System
- Starting System
- Power and Ground Distribution
Power and Ground Distribution
- Auxiliary Power Outlet
- Circuit Breaker
- Electronic Noise Suppressor
- Fuse
- Fuse Block
- Micro ISO Relay
- Mini ISO Relay
- Multiple Junction Connector
- Power Distribution Module
- Power Distribution Relay
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Diagrams
Steering and Suspension
- Alignment
- Sensors and Switches - Steering and Suspension
- Steering
- Suspension
- Wheels and Tires
Heating and Air Conditioning
- Accumulator HVAC
- Air Door
  - Air Door Actuator / Motor
- Air Duct
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
  - Auxiliary Blower Motor
  - Locations
  - Service and Repair
    - Blower Motor
    - Auxiliary Blower Motor
  - Diagrams
- Blower Motor Relay
- Blower Motor Resistor
- Blower Motor Switch
- Cabin Air Filter / Purifier
- Cabin Temperature Sensor / Switch
- Compressor HVAC
  - Compressor Clutch
  - Compressor Clutch Coil
  - Description and Operation
  - Testing and Inspection
  - Service and Repair
  - Diagrams
- Compressor Clutch Relay
- Condenser HVAC
- Control Assembly
- Control Module HVAC
- Evaporator Core
- Evaporator Drain Tube
- Evaporator Temperature Sensor / Switch
- Expansion Block/Orifice Tube
- Expansion Valve
- Heater Control Valve
- Heater Core
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Housing Assembly HVAC
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
  - Blower Motor Relay
  - Compressor Clutch Relay
  - Control Module HVAC
- Sensors and Switches - HVAC
  - Ambient Temperature Sensor / Switch HVAC
  - Blower Motor Switch
  - Cabin Temperature Sensor / Switch
  - Evaporator Temperature Sensor / Switch
  - Refrigerant Pressure Sensor / Switch
  - Solar Sensor
- Service Port HVAC
- Solar Sensor
- Vacuum Reservoir HVAC
- Vacuum Solenoid Valve HVAC
- Description and Operation
  - Auxiliary Climate Control
  - Air Conditioning
  - Climate Control System
    - Part 1
    - Part 2
  - Suction Accumulator
  - A/C Cycling Switch
  - Refrigerant System Dye
  - Air Distribution and Filtering
  - Control Components
  - Heating and Ventilation
- Testing and Inspection
  - Initial Inspection and Diagnostic Overview
  - Diagnostic Trouble Code Tests and Associated Procedures
    - HVAC Module - Dual Automatic Temperature Control (DATC) DTC Chart
    - PCM DTC Chart
  - Symptom Related Diagnostic Procedures
    - Symptom Chart - Climate Control Systems
    - Symptom Chart - NVH
  - Pinpoint Tests
  - Component Tests and General Diagnostics
- Service and Repair
  - Spring Lock Coupling
  - Air Conditioning (A/C) System Flushing
  - Air Conditioning (A/C) System Recovery, Evacuation and Charging
  - Refrigerant System Filtering Following Air Conditioning (A/C) Compressor Installation
  - Refrigerant Oil Adding
  - Air Conditioning (A/C) Odor Treatment
  - Vacuum Hose Repair - Mini-Tube
- Diagrams
  - Diagram Information and Instructions
    - Introduction
    - Symbols
  - Diagnostic Aids
  - Electrical Diagrams
  - Vacuum and Vapor Hose Diagrams
- Specifications
  - Climate Control System
    - Material
    - General Specifications
  - Auxiliary Climate Control
    - Material
    - Torque Specifications
  - Climate Control
- Technical Service Bulletins
Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Head Restraint System
  - Head Rest
- Relays and Modules - Restraints and Safety Systems
  - Air Bag Control Module
  - Seat Occupant Classification Module - Air Bag
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
- Service and Repair
Accessories and Optional Equipment
- Accessory Delay Module
  - Accessory Delay Relay
- Antenna
  - Antenna, Radio
    - Antenna Cable
  - Service and Repair
    - Antenna - AM/FM
    - Antenna - Satellite Radio
- Antitheft and Alarm Systems
  - Alarm System Transmitter
  - Alarm System Transponder
  - Keyless Entry
  - Description and Operation
  - Testing and Inspection
  - Diagrams
- Cellular Phone
  - Cellular Phone Microphone
  - Communications Control Module
  - Technical Service Bulletins
- Collision Avoidance and Parking Assist Systems
  - Parking Assist Control Module
  - Parking Assist Distance Sensor
  - Parking Assist Warning Indicator
  - Description and Operation
  - Testing and Inspection
  - Diagrams
  - Specifications
- Driver/Vehicle Information Display
- Emergency Contact Module
- Entertainment Systems
  - Auxiliary Input / Output Jack
  - Entertainment System Control Module
  - Entertainment System Control Panel
  - Diagrams
- Garage Door Opener Transmitter
- Global Positioning System
  - Global Positioning System Module
  - Technical Service Bulletins
- Memory Positioning Systems
  - Memory Positioning Module
  - Memory Positioning Switch
  - Diagrams
- Navigation System
  - Navigation Module
  - Diagrams
  - Technical Service Bulletins
- Pedal Positioning System
  - Pedal Positioning Motor
  - Pedal Positioning Switch
  - Diagrams
- Radio, Stereo, and Compact Disc
  - Amplifier
  - Compact Disc Player (CD)
  - Radio/Stereo
  - Remote Control
  - Speaker
  - Diagrams
  - Technical Service Bulletins
- Relays and Modules - Accessories and Optional Equipment
  - Accessory Delay Module
    - Accessory Delay Relay
  - Communications Control Module
  - Emergency Contact Module
  - Entertainment System Control Module
  - Global Positioning System Module
  - Navigation Module
  - Parking Assist Control Module
  - Technical Service Bulletins
- Sensors and Switches - Accessories and Optional Equipment
  - Parking Assist Distance Sensor
  - Pedal Positioning Switch
  - Remote Switch
- Towing / Trailer System
  - Trailer Brake Control Module
  - Trailer Connector
  - Trailer Hitch
  - Trailer Lamps
  - Trailer Lighting Relay
  - Trailer Towing Relay
- Trailer Connector
- Description and Operation
- Testing and Inspection
  - Initial Inspection and Diagnostic Overview
  - Reading and Clearing Diagnostic Trouble Codes
  - Diagnostic Trouble Code Tests and Associated Procedures
  - Symptom Related Diagnostic Procedures
  - Pinpoint Tests
- Specifications
- Technical Service Bulletins
Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Body Control Systems
- Auxiliary Step / Running Board
  - Auxiliary Step / Running Board Module
  - Auxiliary Step / Running Board Motor
  - Testing and Inspection
  - Service and Repair
  - Diagrams
- Bumper
  - Front Bumper
    - Front Bumper Cover / Fascia
    - Service and Repair
      - Bumper - Exploded View, Front
      - Bumper - Front
  - Rear Bumper
    - Rear Bumper Cover / Fascia
    - Service and Repair
  - Specifications
- Cowl
  - Cowl Moulding / Trim
- Doors, Hood and Trunk
  - Doors
  - Fuel Door
  - Hood
    - Hood Latch
    - Hood Latch Release
  - Trunk / Liftgate
  - Description and Operation
- Exterior Moulding / Trim
  - Cowl Moulding / Trim
  - Description and Operation
  - Service and Repair
  - Specifications
- Fender
  - Front Fender
    - Front Fender Liner
    - Service and Repair
      - Fender
      - Front End Body Panels - Exploded View
- Frame
  - Body / Frame Mount Bushing
  - Cross-Member
  - Trailer Hitch
  - Trailer Towing Relay
  - Description and Operation
  - Service and Repair
    - Procedures
    - Removal and Replacement
      - Crossmember - 1B
      - Frame Members
  - Specifications
    - Material
    - Torque Specifications
- Grille
- Interior Moulding / Trim
  - Console
  - Dashboard / Instrument Panel
  - Headliner
  - Sun Visor
  - Trim Panel
  - Utility Storage Compartment
  - Specifications
  - Technical Service Bulletins
- Locks
  - Door Locks
    - Door Lock Cylinder
  - Key
  - Keyless Entry
  - Power Locks
  - Trunk / Liftgate Lock
- Mirrors
  - Memory Positioning Systems
  - Power Mirror Motor
  - Power Mirror Switch
  - Description and Operation
    - Exterior Mirrors
    - Interior Mirror
  - Testing and Inspection
  - Adjustments
  - Service and Repair
  - Diagrams
  - Specifications
- Relays and Modules - Body and Frame
  - Memory Positioning Module
  - Power Seat Relay
  - Auxiliary Step / Running Board Module
  - Seat Temperature Control Module
  - Sunroof / Moonroof Module
  - Trailer Towing Relay
- Roof and Associated Components
  - Sunroof / Moonroof
- Seats
  - Head Rest
  - Head Restraint System
    - Head Rest
  - Memory Positioning Systems
    - Memory Positioning Module
    - Memory Positioning Switch
    - Diagrams
  - Power Seat Drive Gear
  - Power Seat Motor
  - Power Seat Relay
  - Power Seat Switch
  - Seat Back
  - Seat Cover
  - Seat Cushion
  - Seat Temperature Element
  - Seat Temperature Control Module
  - Seat Temperature Switch
  - Seat Latch
  - Seat Track
  - Vacuum/Pressure Pump
  - Description and Operation
    - Front Seats
    - Second Row Seating
    - Third Row Seating
  - Testing and Inspection
    - Initial Inspection and Diagnostic Overview
    - Diagnostic Trouble Code Tests and Associated Procedures
      - Smart Junction Box (SJB) DTC Chart
      - Driver Seat Module (DSM) DTC Chart
    - Symptom Related Diagnostic Procedures
    - Pinpoint Tests
    - Programming and Relearning
  - Service and Repair
    - Front Seats
      - Seat - Front
      - Seat - Exploded View, Front
    - Second Row Seating
    - Third Row Seating
      - Seat - Exploded View, Third Row
      - Seat - Third Row
    - Lumbar Assembly
  - Diagrams
    - Diagram Information and Instructions
      - Introduction
      - Symbols
    - Diagnostic Aids
    - Electrical Diagrams
  - Specifications
    - Material
    - Torque Specifications
  - Technical Service Bulletins
- Sensors and Switches - Body and Frame
  - Pedal Positioning Switch
  - Power Door Lock Switch
  - Power Mirror Switch
  - Power Seat Switch
  - Power Sliding Door Switch
  - Power Trunk / Liftgate Lock Switch
  - Seat Temperature Switch
  - Memory Positioning Switch
  - Sunroof / Moonroof Switch
  - Trunk / Liftgate Ajar Switch
- Sound Proofing / Insulation
- Tailgate
  - Tailgate Latch
  - Tailgate Lock Cylinder
  - Tailgate Release Handle
- Unibody
  - Cowl
    - Cowl Moulding / Trim
- Weatherstrip
  - Front Door Window Glass Weatherstrip
  - Rear Door Window Glass Weatherstrip
- Service Precautions
- Description and Operation
  - Adhesives
  - Body
  - Descriptions of Ford Steel Families
  - Frame and Body Mounting
- Testing and Inspection
  - Initial Inspection and Diagnostic Overview
  - Symptom Related Diagnostic Procedures
- Specifications
  - Body Closures
    - General Specifications
    - Torque Specifications
  - Body Repairs
  - Body System - General Information
  - Front End Body Panels
  - Full Frame and Body Mounting
    - Material
    - Torque Specifications
  - Handles, Locks, Latches And Entry Systems
    - General Specifications
    - Torque Specifications
- Technical Service Bulletins
Cruise Control
- Brake Switch (Cruise Control)
- Clutch Switch
- Cruise Control Switch
- Sensors and Switches - Cruise Control
- Description and Operation
- Testing and Inspection
- Diagrams
Instrument Panel, Gauges and Warning Indicators
- Air Bag Deactivation Indicator
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
  - Air Bag(s) Arming and Disarming
  - Service and Repair
  - Specifications
- Dimmer Switch
- Door Switch
- Driver/Vehicle Information Display
- Fuel Distance/Mileage Module
- Fuel Filler Cap Warning Indicator
- Fuel Gauge Sender
- Instrument Cluster / Carrier
  - Air Bag(s) Arming and Disarming
  - Instrument Panel Bulb
  - Instrument Panel Control Module
  - Locations
  - Service and Repair
  - Diagrams
  - Technical Service Bulletins
- Maintenance Required Lamp/Indicator
- Malfunction Indicator Lamp
- Odometer
- Oil Change Reminder Lamp
- Oil Pressure Sender
- Parking Assist Warning Indicator
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
  - Fuel Distance/Mileage Module
  - Instrument Panel Control Module
- Seat Belt Reminder Buzzer
- Seat Belt Reminder Lamp
- Sensors and Switches - Instrument Panel
  - Dimmer Switch
  - Door Switch
  - Fuel Gauge Sender
  - Parking Brake Warning Switch
- Tire Monitoring System
  - Tire Pressure Sensor
  - Description and Operation
  - Testing and Inspection
  - Service and Repair
    - Tire Pressure Monitoring System (TPMS) Sensor Training
    - Tire Pressure Monitoring System (TPMS) Sensor Activation
  - Diagrams
- Transmission Mode Indicator - A/T
- Description and Operation
  - Instrument Cluster and Panel Illumination
  - Instrumentation, Message Center, and Warning Chimes
- Testing and Inspection
  - Initial Inspection and Diagnostic Overview
    - Instrument Cluster and Panel Illumination
    - Instrumentation, Message Center and Warning Chimes
  - Diagnostic Trouble Code Tests and Associated Procedures
    - Instrument Cluster and Panel Illumination
    - Instrumentation, Message Center and Warning Chimes
      - Instrument Cluster
      - PCM DTC Chart
  - Symptom Related Diagnostic Procedures
    - Instrument Cluster and Panel Illumination
    - Instrumentation, Message Center and Warning Chimes
  - Pinpoint Tests
    - Instrument Cluster and Panel Illumination
    - Instrumentation, Message Center and Warning Chimes
- Diagrams
  - Diagram Information and Instructions
    - Introduction
    - Symbols
  - Diagnostic Aids
  - Electrical Diagrams
    - Instrument Cluster
    - Instrument Illumination
- Technical Service Bulletins
Lighting and Horns
- Ambient Light Sensor
- Backup Lamp
  - Backup Lamp Switch
  - Testing and Inspection
  - Diagrams
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Center Mounted Brake Lamp
- Courtesy Lamp
  - Glove Box Lamp
  - Testing and Inspection
  - Service and Repair
  - Diagrams
- Daytime Running Lamp
- Dimmer Switch
- Dome Lamp
- Door Switch
- Fog/Driving Lamp
  - Fog/Driving Lamp Bulb
  - Fog/Driving Lamp Relay
  - Testing and Inspection
  - Adjustments
  - Service and Repair
  - Diagrams
- Hazard Warning Lamps
- Headlamp
  - Headlamp Bulb
  - Headlamp Dimmer Switch
  - Headlamp Switch
  - Testing and Inspection
  - Adjustments
  - Service and Repair
  - Diagrams
- Horn
  - Horn Relay
  - Horn Switch
  - Description and Operation
  - Testing and Inspection
  - Service and Repair
  - Diagrams
  - Specifications
- License Plate Lamp
- Marker Lamp
- Parking Lamp
  - Parking Lamp Relay
  - Parking Light Bulb
  - Testing and Inspection
  - Diagrams
- Relays and Modules - Lighting and Horns
  - Fog/Driving Lamp Relay
  - Horn Relay
  - Parking Lamp Relay
  - Trailer Lighting Relay
- Sensors and Switches - Lighting and Horns
  - Ambient Light Sensor
  - Backup Lamp Switch
  - Brake Light Switch
  - Door Switch
  - Headlamp Dimmer Switch
  - Headlamp Switch
  - Horn Switch
  - Turn Signal Switch
- Tail Lamp
- Trailer Lamps
- Trailer Lighting Relay
- Turn Signals
  - Turn Signal Lamp
  - Turn Signal Switch
  - Testing and Inspection
  - Diagrams
- Vanity Lamp
- Description and Operation
  - Exterior Lighting
  - Interior Lighting
- Testing and Inspection
- Diagrams
  - Diagram Information and Instructions
    - Introduction
    - Symbols
  - Diagnostic Aids
  - Electrical Diagrams
Windows and Glass
- Heated Glass Element
- Relays and Modules - Windows and Glass
  - Heated Glass Element Relay
- Sensors and Switches - Windows and Glass
  - Power Window Switch
- Windows
- Windshield
- Description and Operation
- Specifications
- Technical Service Bulletins
Wiper and Washer Systems
- Relays and Modules - Wiper and Washer Systems
  - Wiper Control Module
  - Wiper Relay
- Sensors and Switches - Wiper and Washer Systems
- Washer Fluid Level Switch
- Windshield Washer Motor
- Windshield Washer Pump
- Windshield Washer Reservoir
- Windshield Washer Switch
- Wiper Arm
- Wiper Control Module
- Wiper Motor
- Wiper Relay
- Wiper Switch
- Description and Operation
- Testing and Inspection
- Service and Repair
- Diagrams
- Specifications
Application and ID
Testing and Inspection
- Initial Inspection and Diagnostic Overview
  - Acceptable Noise, Vibration and Harshness
  - Glossary Of Terms (Noise, Vibration and Harshness)
- Symptom Related Diagnostic Procedures
Locations
- Component Locations
  - A-Z Components List
  - Location Views
- Connector Locations
- Ground Locations
- Splice Locations
- Harness Locations
  - Harnesses Index
  - Harness Overview
Diagrams
- Diagram Information and Instructions
  - Introduction
  - Symbols
- Diagnostic Aids
- Exploded Views
  - Automatic Transmission/Transaxle
    - System Diagram
      - 5R55S
      - 6R80
        Exploded View Images
        Disassembled Views
    - Valve Body, A/T
  - Exhaust System
- Connector Views
- Electrical Diagrams
- Mechanical Diagrams
  - Drive Belt
- Vacuum and Vapor Hose Diagrams
  - Heating and Air Conditioning
- Components
- Connectors
- Grounds
- Splices
- Harness
  - Harnesses Index
  - Harness Overview
Specifications
- Electrical Specifications
- Mechanical Specifications
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes