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Bench Testing: Brushes

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Remove brush holder from generator. Using vernier caliper, measure brush length. See Fig 1 and Fig 2 . If brush length is not as specified, replace brushes. See BRUSH LENGTH SPECIFICATIONS  table.

BRUSH LENGTH SPECIFICATIONS

Application In. (mm)
Civic
Standard .75 (19.0)
Limit (Minimum) .20 (5.0)
Except Civic
Standard .41 (10.5)
Limit (Minimum) .06 (1.5)
Fig 1: Measuring Generator Brush Length (Typical Denso)
G90D04033Courtesy of AMERICAN HONDA MOTOR CO., INC.
Fig 2: Measuring Generator Brush Length (Typical Mitsubishi)
G97G11052Courtesy of AMERICAN HONDA MOTOR CO., INC.