Brad's Car Manuals: A 3rd party mirror of CHARM + LEMON car manuals
Home >> Jeep >> 2004 >> Wrangler X, Automatic >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Throttle Position Sensor >> Installation >> 4.0L

Throttle Position Sensor: Installation: 4.0L

Download the full database via torrent (~1.1 TB)

The throttle shaft end of the throttle body slides into a socket in the TPS. The TPS must be installed so that it can be rotated a few degrees. (If the sensor will not rotate, install the sensor with the throttle shaft on the other side of the socket tangs). The TPS will be under slight tension when rotated.

Fig 1: Installing TPS - 4.0L
G01740990Courtesy of DAIMLERCHRYSLER CORP.
  1. Install TPS and retaining screws.
  2. Tighten screws to 7 N.m (60 in. lbs.) torque.
  3. Connect TPS electrical connector to TPS.
  4. Manually operate throttle (by hand) to check for any TPS binding before starting engine.
  5. Install air cleaner tube to throttle body.