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Module, Fuel Pump: Installation

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CAUTION:

Whenever the fuel pump module is serviced, the rubber O-ring seal must be replaced.

GC0085646Courtesy of CHRYSLER GROUP, LLC
  1. Using a NEW  O-ring seal, position fuel pump module into opening in fuel tank.
  2. Position lock ring (5) over top of fuel pump module.
  3. Rotate module until embossed alignment arrow points to center alignment mark. This step must be performed to prevent float from contacting side of fuel tank.
  4. Install the SAE Fuel Pump Lock Ring Wrench (special tool #9340, SAE Fuel Pump Lock Ring Wrench) tool (3) onto the lock ring.
  5. Install a 1/2 inch drive breaker (1) onto SAE Fuel Pump Lock Ring Wrench (special tool #9340, SAE Fuel Pump Lock Ring Wrench) tool (3).
  6. Tighten the lock ring (clockwise) until all seven notches have engaged.
  7. Install the fuel tank. Refer to TANK, FUEL, INSTALLATION .
  8. Fill the fuel tank with clean diesel fuel.