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Repair and Diagnosis: Electrical: Starters: Overhaul: Starter: Reassembly

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  1. Reassemble armature washers to the end of armature.
  2. Reassemble armature in field coil housing.
  3. Reassemble rear cover and tighten two brush plate screws. See TORQUE SPECIFICATIONS  . See Figure .
  4. Reassemble drive pinion and stopper on pinion shaft.
  5. Place snap ring on its groove in pinion shaft. See Figure .
  6. Reassemble stopper.
  7. Reassemble lever on drive pinion. See Figure .
  8. If present, reassemble planetary gear set to motor assembly.
  9. Reassemble motor assembly in drive end housing.
  10. Place bolts in rear cover and tighten to specification. See TORQUE SPECIFICATIONS  . See Figure .
  11. Engage plunger in lever. See Figure .
  12. Insert solenoid plunger spring. See Figure .
  13. Reassemble magnetic switch and tighten solenoid screws. See TORQUE SPECIFICATIONS  .
  14. Check pinion gap. See PINION GAP  under ADJUSTMENT. Adjust as necessary.
  15. Connect field wire to "M" terminal.
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