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Fuel Filter: Replacement

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  1. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    1. Remove the fuel suction with pump and gauge tube (See REMOVAL  ).
  2. REMOVE FUEL SENDER GAUGE ASSEMBLY  (See INSPECTION  )
  3. REMOVE NO. 1 FUEL SUB-TANK  (See REMOVAL  )
  4. REMOVE FUEL PUMP  (See DISASSEMBLY  )
  5. REMOVE FUEL MAIN VALVE ASSEMBLY 
    1. Remove the fuel main valve from the fuel filter.
    2. Remove the 2 O-rings from the fuel main valve.
    Fig 1: Identifying Fuel Main Valve From Fuel Filter
    G05628846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 1 FUEL SUCTION SUPPORT 
    1. Detach the 2 claws from the claw holes.
    Fig 2: Identifying No. 1 Fuel Suction Support Claws
    G05628847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NO. 1 FUEL SUCTION SUPPORT 
    1. Attach the 2 claws to the claw holes.
    Fig 3: Identifying No. 1 Fuel Suction Support Claws
    G05628847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL FUEL MAIN VALVE ASSEMBLY 
    1. Apply a light coat of gasoline to 2 new O-rings, and install them onto the fuel main valve.
      Fig 4: Identifying O-Rings Onto Fuel Main Valve
      G05628849Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel main valve to the fuel filter.
    NOTE: Make sure the O-rings are not cut or pinched during the installation.
  9. INSTALL FUEL PUMP  (See REASSEMBLY  )
  10. INSTALL NO. 1 FUEL SUB-TANK  (See REASSEMBLY  )
    Fig 5: Identifying Fuel Main Valve From Fuel Filter
    G05628846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL FUEL SENDER GAUGE ASSEMBLY  (See INSPECTION  )
  12. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY 
    1. Install the fuel suction with pump and gauge tube (See INSTALLATION  ).