Transfer Case

Base Part Number: 7251

All vehicles 

• 1.
  
  Install a new compression seal.

Courtesy of FORD MOTOR COMPANY

• 2.
  
  Install the PTU.

Courtesy of FORD MOTOR COMPANY

• 3.
  
  Install the new top PTU bolts.

  Torque:

  59 lb.ft (80 Nm)

Courtesy of FORD MOTOR COMPANY

• 4.
  
  Install the new bottom PTU bolts.

  Torque:

  59 lb.ft (80 Nm)

Courtesy of FORD MOTOR COMPANY

2.0L EcoBoost (177kW/240PS) - MI4/2.5L Duratec (125kW/170PS) 

• 5.
  
  Install the PTU support bracket and the support bracket bolts.

  Torque:

  1: 18 lb.ft (25 Nm)

  2: 46 lb.ft (63 Nm)

Courtesy of FORD MOTOR COMPANY

1.6L EcoBoost (132kW/180PS) - Sigma 

• 6.
  
  Install the PTU support bracket and the support bracket bolts.

  Torque:

  18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY

All vehicles 

• 7.
  
  Connect the PTU vent hose.

Courtesy of FORD MOTOR COMPANY

• 8.
  
  Install the PTU heat shield and heat shield bolts.

  Torque:

  97 lb.in (11 Nm)

Courtesy of FORD MOTOR COMPANY

• 9.
  
  Install the RH halfshaft. REFER to: Front Halfshaft RH

2.0L EcoBoost (177kW/240PS) - MI4 

• 10.
  
  Install the catalytic converter. REFER to: Catalytic Converter

• 11.
  
  Install the CAC tube.

  Torque:

  1: 44 lb.in (5 Nm)

  2: 97 lb.in (11 Nm)

Courtesy of FORD MOTOR COMPANY

1.6L EcoBoost (132kW/180PS) - Sigma 

• 12.
  
  Install the CAC tube.

  Torque:

  44 lb.in (5 Nm)

Courtesy of FORD MOTOR COMPANY

All vehicles 

• 13.
  
  Install the rear driveshaft. REFER to: Rear Driveshaft

• 14.
  
  Check the PTU fluid level. REFER to: Transfer Case Fluid Level Check