Brad's Car Manuals
: A 3rd party mirror of CHARM + LEMON car manuals
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Overhaul
Manual Trans: Overhaul
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General
Special Service Tools
Symptom Related Diagnostic Procedures
Specifications
Structural View
Cross-Sectional View
Power Flow
On-Vehicle Service
Oil Inspection
Oil Change
Oil Seal Change
Disassembly
Notes
5TH/Reverse Gear And Housing Parts
Notes
PREINSPECTION
5th GEAR THRUST CLEARANCE
Lock Nut
Shift Fork And Shift Rod Assembly
Clutch Housing And Transaxle Case Components
Notes
Disassembly Note
Bearing Outer Race (Primary Shaft Side)
Reverse Lever Shaft
Oil Seal (Change Rod)
Funnel And Bearing Outer Race (Secondary Shaft)
Oil Seal (Primary Shaft)
Oil Seal (Differential)
Bearing Outer Race (Differential)
Bearing Outer Race And Adjust Shim (Differential)
Oil Seal (Speedometer Gear Case)
Assembly Note
Transaxle Case Oil Seal (Differential Side)
Reassembly
5TH/Reverse Gear And Housing Parts
Primary And Secondary Shaft Assembly
Notes
Shift Fork And Shift Rod Assembly
Crank Lever Assembly And Crank Lever Shaft
5th/REVERSE SHIFT ROD END AND 5th/REVERSE SHIFT ROD
Reverse Idle Gear And Reverse Idle Shaft
Transaxle Case Assembly
SECONDARY 5th GEAR
5th/REVERSE CLUTCH HUB ASSEMBLY AND 5th/REVERSE SHIFT FORK
Lock Nut
Assembly Note
Oil Seal (Differential)
Bearing Race (Differential)
Notes
Diaphragm Spring On Primary Shaft
Bearing Race (Transaxle Case)
Oil Seal (Change Rod Assembly)
Boot (Change Rod Assembly)
Oil Seal (Primary Shaft)
PREASSEMBLY Bearing Preload & Adjustments
Notes
Final Assembly Bearing Preload
Components
Input Shaft
Primary Shaft Assembly
PREINSPECTION
3rd GEAR THRUST CLEARANCE
4th GEAR THRUST CLEARANCE
Disassembly Note
BEARING (4th GEAR END)
3rd/4th CLUTCH HUB ASSEMBLY, 3rd SYNCHRONIZER RING AND 3rd GEAR
Reassembly
Primary Shaft Assembly
Assembly Note
BEARING (1st GEAR END)
PRIMARY 3rd GEAR, 3rd SYNCHRONIZER RING AND 3rd/4th CLUTCH HUB ASSEMBLY
4th SYNCHRONIZER RING, PRIMARY 4th GEAR AND BEARING (4th GEAR END)
Output Shaft
Secondary Shaft Assembly
PREINSPECTION
SECONDARY 1st GEAR THRUST CLEARANCE
SECONDARY 2nd GEAR THRUST CLEARANCE
Disassembly Note
BEARING AND SECONDARY 4th GEAR
SECONDARY 3rd GEAR AND SECONDARY 2nd GEAR
1st/2nd CLUTCH HUB ASSEMBLY, 1st SYNCHRONIZER RING, AND SECONDARY 1st GEAR
Bearing (Differential Drive Gear End)
Inspection
Notes
Gears
Synchronizer Ring
Clutch Hub Assembly
Reverse Idle Gear And Reverse Lever
Bearing
Primary Shaft And Secondary Shaft
Vehicle Speed Sensor (Speedometer Driven Gear)
Reassembly
Precaution
Secondary Shaft Assembly
Assembly Note
Clutch Hub
Bearing (Differential Drive Gear End)
SECONDARY 1st GEAR, 1st SYNCHRONIZER RING AND 1st/2nd CLUTCH HUB ASSEMBLY
2nd SYNCHRONIZER RING, 2nd GEAR AND SECONDARY 3rd GEAR
SECONDARY 4th GEAR AND BEARING
Differential
Notes
PREINSPECTION
Backlash Of Side Gear And Pinion Gear
Disassembly Note
Bearing (Ring Gear Opposite Side)
Side Bearing Inner Race
Bearing (Ring Gear Side)
Inspection
Notes
Ring Gear And Gear Case Assembly
Bearing
Assembly Note
Bearing (Ring Gear Side)
Bearing (Ring Gear Opposite Side)
Roll Pin
Backlash Of Side Gear And Pinion Gear
Manual Transaxle Shift Control
Shift Mechanism
Overhaul
Assembly Note
Extension Bar
Spring