Brad's Car Manuals: A 3rd party mirror of CHARM + LEMON car manuals
Home >> Kia >> 2002 >> Spectra Base, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Overhaul >> Components >> Output Shaft >> Inspection >> Synchronizer Ring

Synchronizer Ring

Download the full database via torrent (~1.1 TB)  |  Download Brad's custom LEMON patches
  1. Inspect synchronizer ring teeth for damage, wear and cracks.
  2. Inspect tapered surface for wear and cracks.
    Fig 1: Inspecting Synchronizer Ring Teeth For Damage, Wear And Cracks
    G01078612Courtesy of KIA MOTORS AMERICA, INC.
  3. Set synchronizer ring squarely in gear.
  4. Measure clearance between synchronizer ring and flank surface of gear.

    Standard clearance: 0.059 in (1.5 mm) 

    Minimum: 0.031 in (0.8 mm) 

    Fig 2: Measuring Clearance Between Synchronizer Ring And Flank Surface Of Gear
    G01078613Courtesy of KIA MOTORS AMERICA, INC.